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4T FORTE™ are the first “green sails”

The OneSails group has a shared passion for sailing and the sea. Respect for the environment keeps us focused on how we can continually improve the sustainability of our sails.

Our commitment to reducing the carbon footprint of our sails is centred on the materials and what happens to a sail at the end of its life. In 2015, OneSails launched 4T FORTE ™ sails and sail recycling process. Awarded ISO 14040 Life Cycle Assessment Certification, 4T FORTE ™ are the only fully recyclable sails on the market today.

Membranes and their assembly have been engineered for highest standards in terms of environmental impact and recyclable options. Glues, resins and solvents have been replaced by heat fusion and the base polymer is 100% recyclable in a standard waste separation process.

1.

MANUFACTURING
PLANT

Holds to the highest standards of environmental practices and the responsible sourcing of materials and energy sources.

2.

PRODUCTION

Sails made of 4T FORTE are produced with a low level of CO2 emissions into the atmosphere and without the use of pollutants such as glues, resins and solvents.

3.

DISPOSAL

At the end of their useful life, these sails are recycled within the normal recovery processes of polyethylene-based raw materials to generate the PE pellet.

4.

RECOVERY

The polyethylene pellet is used for the production of accessories (such as headboards) to be used in the production of new sails.

OneSails' Vendéé Globe sails recycled into markers

For the first time ever!
Over 10 years of research and development have led to the creation of sails that win in regattas, last over time, have low CO2 emissions during production and can be recycled at the end of their life.
From this idea were born the MARKERS deriving from the sails used in the Vendée Globe by Pip Hare made by @carioca_italia

A certified commitment

We strongly believe in sustainability. Our commitment is concrete and certified according to: ISO 14021:2021 and ISO 14001:2015 by independent auditors (IQNet).

4T Forte™ technology, developed by FLEXON for OneSails, is used for cruising, sport and commercial sails. Each membrane is unique but uses the same materials in different quantities. The materials are PE-based (HDPE, LDPE, PE, PET, UHMWPE) in varying proportions.

These membranes are an important innovation in today’s market, where the most commonly used material is Dacron. This material is durable, UV-resistant and economical, but not suitable for high-performance sails. For this reason, materials such as Pentex®, Kevlar®, Carbon, Dyneema® and Vectran® are used instead. 

Flexon uses the ISO/TS 14067/2018 standard to calculate the carbon footprint, and improve energy efficiency. A spreadsheet dynamically evaluates the emissions of materials and processes. 

Compared to others, OneSails 4T Forte™ membranes:

  • Are designed for disassembly and recycling
  • Have production emissions between 6.60 and 7.67 kg CO2/kg membrane
  • Are more sustainable than Dacron already at the production stage (>10 kg CO2/kg)

The life cycle of a 4T FORTE™ sail

Flexon Composites fabricates the 4T FORTE™ membrane, designed to be recovered at the end of its life. The membrane is shipped to sailmakers for finishing.

The process of making a sail includes:

  • Designing in the loft
  • Cutting the panels with the plotter
  • Deposition of the structural elements
  • Hot melting of the layers


At the end of use, accessories are removed to allow recycling. Membrane collection and disassembly are handled by the OneSails network in cooperation with Flexon and PoliEco, which offer the possibility of properly preparing membranes for recycling into reusable PE granules.

To prepare the membrane for recycling, the Loft, following instructions for the effective separation of components provided by Flexon, must:

  • Remove accessories made of metal or rigid materials
  • Remove incompatible decorations and protections
  • Remove reinforcements and beading

 

Recycling will produce PE granules that can be reused in the plastics industry. Recovery depends on the presence of collection networks and recycling plants. Without them, Flexon and OneSails can handle the collection and sending to European plants.

Integrated Solar Panel Technology, taking sustainability one step further

OneSails can deliver 4T FORTE™ main sails with integrated thin cell PV panels, which regenerate the yacht’s batteries using solar energy.

Due to the high modulus construction of the 4T FORTE™ composite material, the impact of the PV panels is minimal in terms of the sail’s characteristics and performance.

For example, the Spirit 44CR(e) is a fully electric yacht designed and built by Spirit Yachts. To fit with the owner’s brief of ‘near total self-sufficiency’, OneSails worked closely with Spirit Yachts and Solar Cloth to integrate solar panels into the 4T FORTE recyclable mainsail. The three panels on each side of the sail have the capacity to regenerate 560watts, or 1,120watts total for both sides of the sail. Solar panel technology is always improving and OneSails is continually testing and developing new solutions.

Hvorfor vælge OneSails

1. Eksklusiv teknologi

Over de sidste 15 år har OneSails’ designteam udviklet eksklusive teknologier for at gøre et fuldstøbt kontinuerlig sejl til virkelighed for cruise- og racingbåde.

2. Performance

Funktioner som vægt, formkontrol og deformationmodstand betyder bedre ydeevne sammenlignet med traditionelle panelsejl.

3. Kvalitet

Sejlene er designet og fremstillet efter de højeste standarder med omhyggeligt udvalgte komponenter for at sikre den højeste kvalitet og holdbarhed. 4T FORTE™ membraner fremstilles eksklusivt i Italien. Hele samlingsprocessen foregår på én unik fabrik, der sikrer, at alle krav og standarder overholdes.

4. Design

De bedste sejlfaconer er resultatet af kontinuerlig analyse og erfaring. OneSails er på forkant med sejlmagerindustrien og investerer løbende i forskning og udvikling for at sikre, at de allerbedste sejlfaconer er tilgængelige. Denne tilgangs succes bekræftes af det store antal troféer, som OneSails’ kunder har vundet ved nationale, internationale og verdensmesterskaber.

5. Service

En kerneaktivitet for hvert OneSails Loft er at levere førsteklasses service, support og assistance. Som en del af vores serviceforpligtelse har hvert OneSails Loft et team af eksperter til rådighed for at sikre, at vi kan levere på vores serviceløfte. Ud over et voksende antal hovedlofter har OneSails Group et omfattende netværk af servicecentre strategisk placeret langs verdens kystlinje

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YOU WILL RECEIVE AN E-MAIL SOON WITH THE LINK TO DOWNLOAD THE SUSTAINABLE BROCHURE.

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YOU WILL RECEIVE AN E-MAIL SOON WITH THE LINK TO DOWNLOAD THE CERTIFICATE OF SUSTAINABILITY.

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YOU WILL RECEIVE AN E-MAIL SOON WITH THE LINK TO DOWNLOAD THE FULL ISO ENVIROMENTAL ASSERTION